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Applications Machining

One of the most extended applications where the cryogenic treatment is succeeding, sometimes astonishingly, is on tools for machining. High Speed Steels (HSS), including powder metallurgical ones, and hard metal (carbides) greatly respond to the CRYObest® process. The hardness is not significantly affected and the tools do not distort. In fact, the changes are undetectable.

There are a lot of factors that have an affect on the yield of a tool: the material itself, its treatment history, its design, its geometry, the surface finishing, the coatings, the working parameters, the material to be machined, the lubricant, the machinery and the operator. The CRYObest® treatment is another factor to consider. It can improve dramatically the performance of a tool, but it is not a cure-all. The grade of effectiveness has to be experienced working on the selected application.

 

 
Gear cutting hobs

 

The process affects the entire part in a permanent way. Therefore, a tool can be re-sharpened as many times as needed without losing the effects achieved with the treatment. At the same time, the CRYObest® process is fully compatible with existing PVD coatings (TiN, TiCN, etc).

After test results and the experience obtained by some of our customers, it is interesting to remark on some of the applications where the COLDfire process is successful. One of those is gear cutting (hobs, cutters, broaches…) Treated tools frequently double the number of pieces cut between re-sharpening. It is easy to realise the savings that can be achieved in tooling costs and the increase in productivity. Less tools (normally very expensive), less re-sharpening and re-coating (if done) to produce the same number of pieces. The cost per piece can be drastically reduced.

Another type of HSS tools, such as mills, drill bits, saws, cutters…, can double or even triple their life (in one of the most stunning applications, a treated mill for machining aluminium tube has multiplied by more than six times the number of parts cut between re-sharpening). On the other hand, there are some applications where treated tools do not show significant improvements.

Treated carbide inserts can also be treated with great success, although for these types of tools the results are very dependent on the base material. In general the tools keep sharp longer and wear less. Some investigations recently carried out, indicate that cutting speed could have an influence: the higher the speed the more the life increase of a treated tool. This is probably the reason why treated carbide inserts for high speed die sinking milling are yielding good results.

Please do not hesitate to contact us to comment on your application. Find out here where and how the CRYObest® process is successfully working. (PDF 68kb)

 

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